Maximize Your Space With Custom Warehouse Mezzanines
Working with us means our team will be dedicated to ensuring your warehouse, office, or production facility gets the industrial structures it needs.
Let KABTech Help Design & Build a Warehouse Mezzanine For Your Facility
We are the #1 solution for optimizing valuable space quickly and economically.
KABTech is a leading manufacturer of custom-designed warehouse mezzanines, offering single- or multi-level systems. We design industrial mezzanines and steel platforms to meet your specific size, load, and span requirements at all competitive prices.
Our mezzanine systems act as usable space or a smart storage solution, adding a second or third production floor in:
With us, you’ll have an experienced engineering team that conducts a thorough site assessment. After, they’ll collaborate with you to create a warehouse mezzanine design tailored to your facility’s layout and operational needs.
Our industrial mezzanines are built to accommodate your production flow. As your facility expands, on-site staff can continue to enjoy a safe and versatile work environment.
Fill out our call-back form or call KABTech to speak to one of our representatives.
We’ll answer any questions or concerns about our warehouse mezzanine systems. If you want to install a custom mezzanine floor into your facility, you can also request a quote.
KABTech Offers a Wide Range of Options to Choose From
Our services allow you to quickly double or even triple your existing space without the added property taxes and insurance fees that would result from a new facility or out-building construction.
The versatile range of mezzanine system options we provide include:
- Quick and simple or complex and customized mezzanine structures and elevated equipment platforms.
- Vertical product material lifts for improved safety and accessibility, or additional cranes, conveyors, or other necessary machinery.
- Multiple mezzanine floor systems, including concrete and high-pressure composite flooring for high traffic from pallet transport equipment.
- Several steel mezzanine and platform structure finish treatments, including hot-dipped galvanized steel or various durable powder-coating colors.
- Many options for Mezzanine offices and raised multipurpose in-plant rooms designed for your specific purpose.
The Benefits of Our Industrial & Warehouse Mezzanine Systems
Extra Space
Warehouse mezzanines add production floors, storage space, crossovers, stair towers, steel platforms for heavy equipment, in-plant offices, staging areas, and more.
Effective Additions
Mezzanines optimize unused vertical space through additions such as wire mesh security cages, wire mesh dividers, pallet rack storage systems, or even conveyor systems.
Adaptive Spaces
Industrial mezzanines also enable modular construction, creating versatile zones that accommodate the need for additional storage space or functional office areas. They can also be broken down and rebuilt into new configurations as needed, making our mezzanines truly adaptable to your operations.
Avoid Construction
With warehouse mezzanines, you can avoid the substantial costs of moving operations to a new building or extending your current facility.
Easy-Win Savings
Filling unused vertical space in warehouses and other facilities can greatly reduce our clients' costs, depending on their location.
Trust KABTech to build your company’s best facility or warehouse mezzanine system.
Contact us for more information or to request a quote today!
Mezzanine Design Options
KABTech carefully engineers our clients’ mezzanines and industrial platforms using the highest-quality materials. Our industrial mezzanines are designed in line with the latest building codes and even meet strict Seismic requirements.
From simple warehouse storage mezzanines to multi-level platforms and in-plant raised office structures, we can assist in your expansion project. We also offer modular and structural mezzanines, which allow you to modify or move your mezzanine as facility needs change.
Explore the different mezzanine systems that we can build and install in your facility:
Structural Steel Mezzanines
A structural mezzanine is any raised work platform or free-standing structure located inside or outside your facility. We can design and construct steel mezzanines to perform a wide range of custom industrial tasks, regardless of the design load.
Our structural mezzanines support elevated machinery, liquid storage tanks, heavy-duty storage racks, industrial catwalks and crossovers, and elevated office structures. We can also implement openings, stairways, walkways, and equipment options wherever necessary.
Galvanized Steel Mezzanines
KABTech’s structural steel mezzanine components can be hot-dipped galvanized to meet your specifications and minimize the need for maintenance or replacement. If your facility moves, these galvanized steel mezzanines can also be dismantled and reassembled at your new location.
Cold Roll Steel Mezzanines
Cold-rolled steel mezzanine channels offer industrial-quality floor integrity within lightweight, modular steel columns.
Since they are made of lightweight steel, their design maintains high integral strength, ensuring lower shipping costs and enabling easy installation and setup.
These mezzanines can also be pre-galvanized without hot-dipping or powder coating. Not only does this save your facility from longer lead times, but you’ll still receive a final product that’s highly durable and built to last for decades.
Shelving or Rack-Supported Storage Mezzanines
KABTech can also custom-design your mezzanines to include integrated shelving or rack units designed to lift an open upper level, while also providing a substantial amount of shelving space for your supplies and inventory.
Additional Mezzanine Features We Offer:
- Stair systems tailored to your interior dimensions
- Fits nearly any warehouse requirement
- Adaptable to military specifications
- Streamlined integration with equipment
- Modular bolt-together systems
- Sturdy handrail & gate options
- Maximum-duty support columns & base plates
- Prefabricated industrial stairs, landings, and accessories
- A variety of powder coat finishes, protective platings, and colors
Additional Mezzanine Features We Offer
- Stair systems designed as needed
- Fits nearly any warehouse requirement
- Adaptable for military specifications
- Streamlined integration with equipment
- Modular bolt-together systems
- Sturdy handrail & gate Options
- Maximum-duty support columns & base plates
- Prefabricated industrial Stairs, landings, and accessories
- A variety of powder coat finishes, protective platings, and colors
Mezzanine Flooring & Decking Options
Resin composite fiberboard decking is a strong and long-lasting flooring material. It holds firm in high-traffic areas where heavy items, such as pallet jacks, transport dollies, and carts, are regularly moved.
We offer this flooring in thicknesses between ½” to 1=1/8″ and install it over corrugated steel decking, making this floor system the strongest floor available with the highest PSI (pounds per square inch) for the value.
Our most durable yet economical flooring choices are plywood or OSB flooring. Both are useful options for warehouse mezzanine storage space or flooring in storage areas, in-plant offices, enclosures,, and various other applications.
Our standard stock for this material is a 20-gauge corrugated sub-deck. Additionally, our plywood sheeting can be doubled to increase load durability. We may also use B-decking material for additional support.
Bar grating is an excellent option, allowing light, sound, and air to pass through to the floor below. As a result, your lighting and HVAC systems will work more efficiently. Steel bar grating also eliminates the need for a lower-level sprinkler system.
We also offer 12-gauge diamond-textured steel surface flooring, which is ideal for surfaces subject to heavy foot traffic, periodic floor cleaning, or abuse.
KABTech can also coordinate poured concrete decking, which offers a high load point and excellent sound-dampening and fireproofing properties. It can be installed in any facility that needs strong, durable, and permanent flooring.
Versatile Warehouse Mezzanine Platforms
As facilities must continually change and adapt operations to meet new requirements, including expanded industrial and commercial production space and office workspace, the industry is turning to in-plant modular construction.
To fulfill their needs, KABTech offers a wide range of mezzanine designs and systems tailored to suit the diverse requirements of various production facilities, warehouses, and industrial offices. Here are some of the different additions and design approaches we can take for your business:
Talk to us about our warehouse mezzanine design and construction services and discover the possibilities we can fulfill for distribution centers, industrial facilities, retail stores, and more.
Vertical Material lifts for Mezzanines
KABTech can add vertical material lifts to facilitate easy and safe product handling. Our lifts can be added to any vertical space to reach every mezzanine level. We often use vertical material lifts manufactured by CIP, which are known for their dependability among those looking to invest in both quality and durability.
Mezzanines for the Food Industry
KABTech also provides food industry-grade mezzanines designed with structural steel tubing. These are designed to fit industrial food production lines and cold storage modular rooms, providing additional storage space for food or other cold-room products as needed.
Integrated Equipment
KABTech integrates all functional equipment into your warehouse mezzanine or industrial platform. These include bridge cranes, cantilever cranes, conveyors, vertical material lifts, shelving, and pallet rack-supported mezzanines.
Ladders, Stairs, Walkways, Landings and Crossovers
KABTech can install various ladders, staircase units, landings, and walkways to complete your warehouse mezzanine system. We offer a range of structures, including stair towers, industrial ladders, cage ladders, and landings, in various materials.
You can choose from handrail designs, kick plates, or rail gates that lift, swing, or slide to provide clear access for loading on or off the facility or warehouse mezzanine floors.
Modular Mezzanine Offices
Our mezzanine offices are perfect for adding office space without losing floor space.
KABTech also offers prefabricated modular offices that can be installed on existing mezzanines or designed and built as part of your new warehouse mezzanine. Our in-plant offices can include HVAC systems, wiring, B-decking, support structures, and more, allowing supervisors and managers to have a comfortable and well-equipped office space while remaining close to the action.
- Prefabricated Steel Mezzanine Support Structure
- Prefabricated Stairs, Railings and Landings
- Modular Office Wiring & B Decking
- HVAC
- Several Mezzanine Flooring Options
Trust KABTech for Professional Warehouse Mezzanine Design & Construction
Here at KABTech, we have over 40 years of experience in designing and installing industrial and warehouse mezzanines. We’ll help transform your unused vertical space into additional storage, office, distribution, staging, and production space. Our responsive staff will assist you from start to finish, answering any questions or helping you with project concerns.
To request a quote or ask questions about our warehouse mezzanine floor system, contact our expert team at 800-878-7242 or fax at 864-879-7252.
FAQs About Mezzanine Design and Planning
What is the typical lead time for a custom industrial mezzanine?
Lead times vary greatly from one custom project to another, especially depending on their size and complexity. For us, typical lead times include:
- 2-3 weeks for design and engineering
- 3-6 weeks for component fabrication
- 2-5 days for delivery and installation.
KABTech can provide more accurate estimates based on the details you provide in your initial message or call. If any hiccups or issues occur, your dedicated project representative will keep you updated and notify you when your mezzanine is ready.
Do I need a permit to install a warehouse mezzanine or steel platform?
Yes, permits are almost always required to install an industrial mezzanine in order to comply with local and state regulations. KABTech can help you determine which permits are necessary to apply for before installation occurs. That way, you can avoid issues and get your mezzanine construction finished with as little downtime as possible.
How do you handle installations, and how long does it take?
The delivery and installation of your mezzanine can take between two and five days, depending on the complexity of your project and the location of your facility.
As for how we handle them, our expert installers will work as quickly and efficiently as possible, ensuring that your company experiences minimal downtime.
If you'd like us to work outside of your production hours, simply coordinate with us, and we'll do our best to accommodate your preferred date and time for installation.
What are warehouse mezzanines used for?
Warehouse and industrial mezzanines are primarily used to expand the workspace available within a facility in a simple, quick, and cost-effective manner. Some more specific ways they are used include:
- Storage Solution: Creates an elevated platform that may or may not include high-rise shelves andwire cages for storing equipment, supplies, or product inventory, then preparing it for shipment.
- Operations Expansion: Adding one or more mezzanines with multiple levels helps create more space for your staff. They’re then able to work more efficiently in less cramped areas of your warehouse or facility. Boost production and operations, all without moving to a new location or building an extension to your current one.
- Office Spaces & Observation: Floor managers and administrators should be able to shift their focus from tasks to responding to any events or issues that occur on the main floor. Our mezzanines can include amodular in-plant office construction, as well as walkways for fast travel between different areas of your facility.
What is the difference between a platform and a warehouse mezzanine?
A platform is a temporary, free-standing structure. Like a mezzanine, it provides an additional level for storage or access to heavy industrial machinery. However, our warehouse mezzanines are semi-permanent structures. They are designed to be versatile, modular, and tailored to fit the specific needs of the industrial environments in which they are installed.
What is the minimum clear height requirement for my warehouse mezzanine?
While it may differ, the International Building Code (IBC) requires that a warehouse mezzanine have a minimum clear height of seven feet above and below the floor.
Can warehouse mezzanines be customized?
Yes! In fact, that is our specialty. KABTech creates fully customized warehouse mezzanines tailored to your specific preferences and specifications.
From framework materials and flooring options to equipment integrations, wire cages, and shelving units, we can create the perfect solution for your facility. When you discuss your needs with us, we'll start working on customizing industrial mezzanines to meet them.
Can warehouse mezzanines be relocated and expanded?
Yes, KABTech's warehouse mezzanine systems are semi-permanent structures that can be disassembled and rebuilt, in case you need to make adjustments to your facility's layout or relocate to a new building.
If you would like to expand your existing mezzanine further, simply contact our team to discuss its current structure with us.